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Shenzhen Xinhuiyuan electromagnetic heater has a good effect on oil field plugging
The average service life of electromagnetic heaters produced by Shenzhen Xinhuiyuan Technology is between 3 to 5 years. The durability of an electromagnetic heating controller depends on several key factors: proper installation, the working environment in the workshop, product quality, and how well it's maintained. Therefore, choosing a high-quality product, ensuring correct installation, and regular maintenance are all essential for long-term performance.
The 40KW electromagnetic heater is based on a well-established technology and is widely used in various industries such as pharmaceuticals, chemical engineering, plastic machinery, oil field pipelines, and metallurgy. It can save 30% to 60% of electricity when applied to vulcanizer heating systems.
In winter, low temperatures or high wax content in oil can cause pipe fittings to freeze. Traditionally, open flames were used, which violates safety regulations in oil production areas and poses a fire risk. Electromagnetic heating offers a safer and more efficient alternative. Unlike traditional methods that require removing insulation layers, the high-frequency magnetic field from energy-saving electromagnetic heaters can pass through materials like asbestos and fiber cloth, quickly heating metal pipes and preventing blockages.
Electromagnetic heating works by converting 50Hz AC power into 20KHz–30KHz high-frequency AC using a high-frequency control generator. This current generates a high-frequency alternating magnetic field through the electromagnetic heating sensor. The magnetic field induces eddy currents in the metal pipe, rapidly heating it up.
This technology is ideal for energy-efficient heating and thawing of carbon steel oil pipelines, drill pipes, wellhead valves, oil storage tank drains, and more. It’s also effective for defrosting and drying applications.
Shenzhen Xinhuiyuan Technology, one of the pioneers in electromagnetic heating for oil and gas fields in China, has demonstrated the following advantages of its technology:
1) High thermal efficiency: A 40kW electromagnetic heater can heat a standard metal pipe to over 100°C within 20 seconds.
2) No damage to pipeline insulation: The magnetic field easily penetrates insulation materials.
3) High safety: Operates within the safe frequency range set by environmental authorities, with no harm to human health. Non-contact heating also eliminates risks like leaks or overheating.
4) Easy to use: Simply place the sensor near the pipe, and it heats quickly to clear blockages. The flexible design suits different pipe shapes and sizes.
As a leading manufacturer of electromagnetic heaters in Shenzhen, Xinhuiyuan is known for its stable and reliable electromagnetic heating plates, low failure rates, and strong reputation as a trustworthy supplier. Their products are recognized for high quality and cost-effectiveness in the market.
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