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Shenzhen Xinhuiyuan electromagnetic heater has a good effect on oil field plugging
The average service life of electromagnetic heaters produced by Shenzhen Xinhuiyuan Technology is between 3 to 5 years. However, the lifespan of an electromagnetic heating controller depends on several key factors. First, proper installation is essential. Second, the environmental conditions in the workshop play a role. Third, the product quality directly affects performance. Lastly, how well the equipment is maintained and cared for also matters. Therefore, it's crucial to choose high-quality products, ensure correct installation, and maintain them properly to maximize their longevity.
The 40KW electromagnetic heater represents a mature and widely used technology. It is commonly applied in various industries such as pharmaceuticals, chemical engineering, plastic machinery, oil field pipelines, and metallurgy. In particular, electromagnetic heating energy-saving upgrades for vulcanizers can reduce electricity consumption by 30% to 60%.
During winter, low temperatures or high wax content in oil can cause pipe fittings to freeze. Traditionally, people used open flames for thawing, which violates safety regulations in oil production areas and poses fire risks. Electromagnetic heating offers a safer alternative. Unlike traditional methods, it doesn't damage the existing insulation layer, though it may require more labor and time. High-frequency magnetic fields from energy-saving electromagnetic heaters can easily pass through materials like asbestos or fiber cloth, quickly heating metal pipes to prevent blockages.
Electromagnetic heating works by converting 50Hz AC into 20KHz-30KHz high-frequency AC using a high-frequency control generator. The electromagnetic heating sensor then generates a high-frequency alternating magnetic field. This field induces eddy currents in the metal pipe, rapidly heating it up.
This technology is ideal for energy-saving heating and thawing in oil fields, including carbon steel pipelines, drill pipe holes, wellhead valves, oil tank drain lines, and more. It’s also effective for drying and defrosting applications.
Shenzhen Xinhuiyuan Technology was one of the first companies in China to introduce electromagnetic heating solutions for oil and gas fields. Their technology has proven highly effective, with notable features including:
1) High thermal efficiency: A 40 kW electromagnetic heater can heat a standard metal pipe to over 100°C within just 20 seconds.
2) No damage to the pipeline insulation layer: The magnetic field penetrates insulation materials quickly, preserving the original structure.
3) Enhanced safety: Operating within the safe frequency range set by the State Environmental Protection Administration, it is harmless to humans. Additionally, since it’s non-contact heating, there are no risks of leakage or overheating.
4) Easy operation: Simply turn on the power and bring the electromagnetic heating sensor close to the pipe to unblock it. The flexible design allows for use on various pipe shapes and configurations.
As a leading manufacturer of electromagnetic heaters in Shenzhen, Xinhuiyuan is known for its stable and reliable electromagnetic heating plates, low failure rates, and strong reputation as a trusted supplier. The company is recognized for offering high-quality, cost-effective electromagnetic energy-saving equipment.
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