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Nowadays, the tool industry has provided more and more advanced technical support for the manufacturing industry, such as several typical workpieces of automobile engines and machining tools, aircraft parts and other aviation parts and machining tools, as well as tools for machining molds, even including China. Emerging wind power industry, key parts of high-speed train industry and machining tools. According to statistics, global cutting tools are distributed according to the sales of manufacturing sectors. General machinery accounts for 35%, automobiles accounts for 34%, aviation industry accounts for 12%, medical machinery accounts for 5%, molds account for 4%, and Others account for 10%.
In 2008, China's machine tool consumption reached a record level of 19.44 billion US dollars, ranking first in the world for seven consecutive years. For the first time, China's tool consumption has surpassed that of major developed countries, reaching US$4 billion. However, compared with China's huge machine tool consumption scale, the tool consumption level is still very low, accounting for only 20% of machine tool consumption. This ratio is not only far lower than that of developed countries, but also lower than the world average (the global average of the ratio of tool consumption to machine tool consumption is about 25%). This shows that in China's tool consumption, cheap and inefficient traditional tools still dominate, machine tool functions are far from being fully utilized, and the potential for manufacturing to increase labor productivity is huge.
Another set of data, the consumption of high-speed steel and hard alloys used in cutting tools in China accounts for about 40% of the world's total consumption, but the sales of cutting tool products in China only account for 15% of the global total. . At the same time, the number of cemented carbide cutting tools produced in China is comparable to that of Japan, but the value of the products is indeed one-third of that in Japan. This reflects from another angle the extent of the development of China's tool industry and the serious waste of resources.
At present, the sales of hard alloy high-efficiency cutters in developed countries account for more than 70% of total tool sales. The proportion of cemented carbide high-efficiency cutters in domestically produced tools is only 40% of the domestic sales. If the total domestic and foreign sales is even lower, only 28%. The serious and unreasonable structure of China's tool products can be seen. In 2007, China produced 4 billion pieces of high-speed steel cutting tools, which is 50 times that of Japan, a tool manufacturing country, and is regarded as an astronomical figure by the global tool industry. However, 80% of the total tool products are exported as household kits (low-end products), and the export prices of these products are lower than the international market price of raw materials. These export enterprises rely entirely on national export tax rebates.
It is not difficult to see that the Chinese tool industry is faced with such an embarrassing situation: there is a world's largest tool market at home, providing ample space for the development of the entire industry. However, due to its late start and slow development, it was unable to provide modern and efficient knives that met the market demand, and had to watch the cake in front of the house being taken by others. Therefore, there is only one way out for the Chinese tool industry. It is to develop modern and efficient tools, achieve structural adjustment and industrial upgrading, and get rid of the low-level and repetitive development path.
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After the financial crisis, economic entities from all walks of life are actively looking for good solutions, and formed a consensus: the crisis should be regarded as an opportunity for industry transformation and enterprise product technology upgrade, relying on technological innovation and the use of advanced manufacturing technology to overcome the financial crisis. However, in order to realize the technological innovation of the manufacturing industry and the upgrading of the processing technology, the rapid development of the machine tool, especially the tool industry, plays an important role.